| Stage | Process Name | Key Activity & Description |
|---|---|---|
| 1 | Scrap Sorting | Segregation of raw scrap (Brass/Copper) to ensure alloy purity. |
| 2 | Melting | Scrap is melted in an induction furnace at temperatures above 900°C. |
| 3 | Alloy Composition | Chemical testing and adjustment to meet specific grade standards (e.g., IS-319). Chemical Consistency: Lab testing for Lead (Pb), Copper (Cu), and Zinc (Zn) percentages. |
| 4 | Billet Casting | Molten metal is poured into molds to form solid Log Billets Material Integrity: Ensuring "Porosity-Free" casting during the Billet stage. |
| 5 | Billet Heating | Billets are reheated in a furnace to make them malleable for extrusion. |
| 6 | Extrusion | High-pressure press pushes the billet through a die to create Rods or Sections. |
| 7 | Straightening | Extruded rods are straightened and cut to standard commercial lengths. |
| 8 | Precision Machining | Rods move to VMC/CNC or Automats for turning, drilling, and threading. Dimensional Accuracy: Precision within microns for finished components. |
| 9 | Surface Treatment | Optional finishing like Natural, Nickel, Chrome, or Tin plating. |
| 10 | Quality Inspection | Final dimensional check using gauges and micrometers. |
| 11 | Packaging & Dispatch | Finished components are packed and shipped to the client. |
*Please note: At each stage of process material is inspected using appropriate gauges and standards.
